Epoxy Mortar

Product description

Epoxy Mortar- Solvent Free – Floor Coatings is a three component, high performance, solvent free pigmented epoxy
mortar screed that gives a high build layer on concrete floors or steel decks. This product gives
excellent chemical, abrasion and impact resistance.

Properties and Areas of Use

-Tough hard wearing film
-Excellent chemical resistance
-Excellent water resistance
-Suitable for heavy duty floors of, for example, Warehouses, Factories, hangers, manufacturing plants, Garages ….etc.

Technical Coating Data @ 25 °C for mixed material

Finish                                                                                  Flat

Color Range                                                                       As per card shade

Solids Volume                                                                    99 ± 1%

Dry Film Thickness Range                                              4 – 20 mm

Theoretical Spreading Rate                                           10 Kg/m² @ 5 mm DFT
(loss factors will apply in practice)
Surface Dry                                                                       4 hours

Can be walked on after                                                  24 hours minimum

Complete Cure                                                                  7 days
Pot Life                                                                              45 min.
Flash Point                                                                         >100°C
Shelf Life                                                                           12 months (stored in a cool dry place)
Mixing Ratio by Weight                                                  3 Base component
1 Activator Component
16-32 Aggregate No.E8000 Component

Film Thickness and Spreading Rate:

Minimum                            Maximum                                 Typical
Film thickness, dry (µm)                                                 4000                                   20000                                        5000
Film Thickness, wet (µm)                                                4000                                   20000                                        5000
Theoretical Spreading Rate (Kg/m2)                                8                                           40                                              10

Suitable Surfaces

-Suitable for concrete floors and marine decks
-Steel marine decks must be sand blasted to ISO-Sa 21/2 minimum
-Concrete surface prepared by using dust free captive blasting units, grinding equipment, sand blasting or high pressure water jetting
-This is critical for achieving the right surface profile prior to paint application.

Bare Steel:

Cleanliness: Blast – cleaning to ISO Sa2 1/2 (ISO-8501-1:2007) and primed with suitable epoxy primer.
Power tool cleaning to min. St3 (ISO 8501-1:2007) and primed with suitable epoxy mastic primer.

Concrete:

Clean, dry and free from dust, oils, grease and moisture and primed with suitable epoxy concrete sealer.

Application Conditions

Substrate temperature should be 10°C or above for application and during cure and a minimum of 3°C above the dew point. Adequate dry air ventilation is recommended for optimum drying.

Application Information

Component A (base) must be thoroughly mixed before adding components B & C.

Brush and Roller

Steel Trowel

Cleaning Thinner

Equipment should be cleaned immediately after use with Paint Thinner Colorama TH907EP.

Drying time:

Drying times are affected by air ventilation, temperature, film thickness and number of coats.
Substrate Temp.                                        10° C                                              25° C                                             40° C
Surface Dry (hours)                                     8                                                      4                                                     2
Walked on after (hours )                           48                                                    24                                                   18
Complete Cure (days)                                10                                                      7                                                      5
The given data serve as guideline only. The actual drying time differs according to film thickness, ventilation, humidity and underlying paint system.

Typical paint system:

EPOSEAL                                   1 x 100 µ
Epoxy Mortar                            1 x 5 mm
FINEPOX                                   1 x 150 µ

Storage:

Keep the containers in a dry, cool, well ventilated space and away from source of heat and ignition.

Containers must be kept tightly closed.

Handling:

Handle with care. Stir well before use.
Packing Size:                                             18 Kg or 27 Kg

Summary Safety Information

-Avoid inhalation of spray mist and skin contact by the use of masks, gloves and other
personal protection. Eyes should be cautiously washed with water or proprietary wash, and
medical attention obtained. Skin should be thoroughly washed using a cleanser and soap and
water.
-Product is flammable
-No sparks or flames
-No smoking

Epoxy Mortar- Solvent Free – Floor Coatings